Production of Precision Mechanical Components

Custom Precision Mechanical Components

Production of Precision Mechanical Components

Kalman Manufacturing utilizes a variety of CNC machining centers including – lathes, 3, 4, and 5-axis vertical and horizontal mills, mill-turn machines and wire EDMs – to create precision components meeting your specifications. Our facility located just outside of San Jose, CA totals over 40 machining centers, providing a great deal of manufacturing flexibility. We routinely machine various metals, such as aluminum, stainless steel, titanium, and zirconium and have developed specific expertise in machining plastics, such as Ultem 1000, grey PVC, Hydex, PEEK and Delrin.

Depending on the geometry and material of your part, and your forecasted volumes, our engineers select the ideal equipment for the application and volume to provide you with premium quality parts at the best possible price. Additionally, we are continuously investing in improving the efficiency of our production floor, leveraging automation and standardization across all our manufacturing tasks, from tool preparation to unmanned operation. This extends to developing custom automation solutions for your parts when volume permits. We aim to be your best-value production machine shop, contact us to see how we can help you succeed.

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Services that Help Set us Apart

Engineer & Design Support

Our Process Engineering group possesses first-class technical expertise acquired from decade’s worth of engineering and manufacturing experience. Our Process Engineering group’s primary purpose is to aid our clients in evaluating the manufacturability of their part designs and products. We will aid in conceptualizing new product designs or improve existing ones. By partnering with our clients early in the product life cycle we can create cost-effective manufacturing solutions. Use Kalman Manufacturing as part of your team, getting a manufacturer’s perspective at your design review or cost reduction meetings. We want to get involved, and we want you to succeed.

Process Planning

For our client to be successful, we need to consistently produce the same product ensuring quality and helping to control price. The only way to do this is through written procedures called “process planning.” This is not only limited to the parts we manufacture but applies to all aspects of our business. From a simple or complex component to a single or multi-piece mechanical assembly, we help create the documented steps needed to achieve a make-to-order manufacturing process.

Quality Management

Kalman Manufacturing is committed to providing our customers with on-time delivery of their products of the highest quality. Through continuous quality improvement of our processes, it is our objective to be the best-valued supplier to our customers. Our Quality Management System ensures consistency in all aspects of our operation including the quality of our products. Kalman Manufacturing’s upper management continuously supports and provides direction to reach this goal.

CNC Precision Machining

With over 35 CNC machines on our floor, many 4 and 5-axis, we have top-of-the-line equipment with enough capacity to take on any order. We take pride in being small and agile enough to work with our customers and provide the kind of customer support you deserve, yet large and structured enough to fulfill any order. We have extensive experience optimizing machining processes and reducing cycle times thus allowing us to pass production cost savings off to our customers.

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